Ergonomic material handling equipment includes specialized machinery designed to reduce physical strain on workers while moving, positioning, and manipulating materials and workpieces. At Ergotronix, we design and manufacture ergonomic work-positioning and material-handling equipment that makes the shop floor safer, more efficient, and more productive. Our solutions help reduce worker fatigue, strain, and injury while improving throughput and operational efficiency.

All products are engineered for use in heavy-duty industrial applications across manufacturing environments

Our product line: 

• Ergo Control: Heavy Duty Work Positioner (Load classes: 660, 1650, 3300, 6600, 13,300 lbs.)
• Ergo Force: Heavy Duty Work Positioner (Load classes: 600, 1500 lbs.)
• Ergo Chief: Work Positioner (Load class: 400 lbs.)
• Ergo Tranz: Lift and Transport (Load Classes 250, 650, 850 lbs.)
• Ergo Master: Work Positioner (Load Classes: 50, 150, 300, 400 lbs.)
• Ergo-I: Vertical Lift (Load classes: 400, 800, 1200 lbs.)
• Ergo Rollers: (With and without U-Channels)

We offer a comprehensive range of ergonomic positioning equipment including:

• Manual work positioners — such as our Ergo Master®, ideal for applications requiring precise manual control
• Motorized lift and transport systems — including the Ergo I® lift column system, designed for heavy-duty vertical positioning
• Programmable multi-axis work positioners — like our Ergo Control system, offering automated positioning with multiple degrees of freedom

Custom ergonomic solutions — tailored to your specific application requirements

Our ergonomic solutions serve a wide range of manufacturing sectors including:

• Automotive manufacturing and assembly
• Aerospace component fabrication
• Metal fabrication and heavy welding operations
• General manufacturing assembly lines
• Material handling and warehouse operations
• Conveyor system integration
• Heavy equipment manufacturing
• Custom fabrication shops

Any manufacturing facility where workers need to position, manipulate, or move heavy parts can benefit from our equipment. Our solutions help operators access workpieces comfortably while reducing physical strain and injury risk.

Yes — customization is one of our core strengths. We work closely with customers to match solutions to their specific needs, including custom fixturing, specialized duty cycles, unique environmental requirements (welding environments and clean rooms, and integration with existing workflows or production lines. Our engineering team can modify load capacities, travel distances, rotation angles, and control systems to meet your exact specifications.

Investing in ergonomic positioning and handling solutions delivers measurable benefits:

• Reduce worker fatigue and injury risk — Minimize repetitive strain injuries, back injuries, and musculoskeletal disorders
• Improve productivity and throughput — Workers operate more efficiently in safer, better-aligned positions with less physical effort
• Lower workers’ compensation costs — Fewer injuries mean reduced insurance claims and premiums
• Decrease absenteeism — Healthier workers take fewer sick days
• Improve product quality — Proper positioning leads to better access and more precise work
• Attract and retain skilled workers — Modern, safe workplaces are more appealing to employees
• Ensure OSHA compliance — Meet workplace safety standards and regulations

In short: good ergonomics = good economics.

While ROI varies by application, many customers see returns within 12-24 months through:

• Reduced injury costs — A single back injury claim can cost $40,000-$80,000 or more
• Increased productivity — Faster cycle times and reduced worker fatigue often result in 10-25% productivity improvements
• Lower insurance premiums — Fewer claims lead to better experience modification rates

Reduced turnover — Better working conditions improve employee retention

Our equipment reduces injury risk by:

• Eliminating awkward postures and excessive reaching
• Reducing repetitive bending, twisting, and lifting
• Bringing work to an optimal height and position for each operator
• Minimizing force requirements for moving heavy parts
• Allowing better visibility and access to workpieces
• Reducing physical fatigue over long shifts

This directly addresses the leading causes of manufacturing workplace injuries — musculoskeletal disorders from manual material handling.

The best approach is to contact our team with details about your application:

• Load specifications — Part weight, dimensions, and center of gravity
• Required motion — Lift height, tilt angles, rotation, travel distance
• Duty cycle — Frequency of use, number of cycles per shift
• Environment — Welding area. clean rooms, temperature extremes
• Special requirements — Explosion-proof, wash-down capability, integration needs

We’ll work with you to recommend the optimal solution — whether standard or customized — to match your needs and budget.

You can request a quote through:

• Our website contact form 
• Phone: (877) SEE-ERGO
• Email sales@ergotronix.com

Please provide as much detail as possible about your application, including part weight, required motion (lift, tilt, rotate), operating environment, duty cycle, and any special constraints. We’ll respond promptly with recommended models and pricing.

Lead times vary based on:

• Model selection (standard vs. custom)
• Customization level and complexity
• Load capacity requirements
• Current manufacturing schedule

Standard models typically ship within 2-4 weeks. Custom engineered systems may require 8-10 weeks depending on complexity. Contact us for current lead times on your specific requirements.

Ergotronix offers comprehensive support including:

• Pre-installation consultation — Application review and specification assistance
• Installation assistance — On-site support or detailed installation documentation
• Operator training — Ensuring your team understands proper operation and safety procedures
• Integration support — Help incorporating equipment into existing workflows
• Ongoing technical support — Phone and email assistance when you need it

Product datasheets, CAD drawings, and technical specifications are available on our website for many models including:

• Ergo I® lift column system
• Ergo Control work positioner
• Ergo Master® manual positioner
• Ergo Chief
• Ergo Force

For additional documentation or specific manuals, contact our sales team and we’ll provide the relevant materials.

Yes — we can evaluate whether your existing workstation or positioner can be upgraded or retrofitted with ergonomic improvements. We’ll assess:

• Cost-benefit analysis of retrofit vs. replacement
• Potential ergonomics improvements
• Safety enhancements
• Expected productivity gains
• Integration with existing systems

Contact us to discuss your current equipment and improvement goals.

Each product includes a standard manufacturer’s warranty covering defects in materials and workmanship. We also offer:

• Parts and service support — Replacement components and repair services
• Custom service agreements — For large installations or critical operations

Ask about warranty terms and service options during the quoting process for complete details.

Headquarters:
6408 Parkland Dr.
Sarasota, Florida 34243, USA

Phone:

• (877) SEE-ERGO
• (941) 727-7600

We’re centrally located in Sarasota, Florida, serving manufacturing facilities across the Southeast, nationwide, and internationally. Our team is ready to discuss your ergonomic equipment needs.

Yes — we proudly design and manufacture our products in the United States. Our equipment is engineered and built to meet the demanding requirements of American manufacturing, with robust construction suitable for heavy-duty industrial applications. Made in USA means quality, reliability, and domestic support you can count on.

While our headquarters are in Sarasota, Florida, we serve customers globally. We can arrange:

• International shipping and logistics
• Export documentation and compliance
• Duty and customs coordination
• Local installation support (where available)
• International warranty service

Ergotronix provides reliable shipping to our customers both within the United States and International/Global markets.

Contact us to discuss international orders, shipping terms, duties, and support options for your location.

Manual work positioners (like our Ergo Master®) use mechanical assistance — springs, counterbalances, or mechanical advantage — to make positioning easier while maintaining operator control. They’re ideal for applications requiring frequent small adjustments and tactile feedback.

Motorized work positioners (like our Ergo I® and Ergo Chief systems) use electric motors for positioning, offering:

• Push-button operation requiring minimal physical effort
• Precise, repeatable positioning
• Higher load capacities
• Integration with automation systems
• Programmable positions for consistent operations

The choice depends on your application’s load weight, required precision, duty cycle, and level of automation desired.

Pricing varies widely based on:

• Load capacity (50 lbs. to 10,000+ lbs.)
• Motion requirements (lift only vs. multi-axis)
• Level of automation (manual, motorized, programmable)
• Customization needs
• Quantity ordered

Entry-level manual positioners may start around, $1200 while sophisticated programmable multi-axis systems can range from $100,000+ depending on specifications. Contact us for a detailed quote tailored to your specific requirements and budget.

Ergonomic work positioners are superior to manual lifting when:

• Parts weigh more than 35-50 lbs. (NIOSH lifting guidelines)
• Lifting occurs frequently throughout the shift
• Workers must hold parts at awkward angles
• Precise positioning is required for quality work
• You’re experiencing injury claims or worker complaints
• Productivity is limited by manual handling time

Manual lifting may be acceptable only for very light loads, infrequent handling, or temporary operations. For sustained manufacturing operations, ergonomic equipment delivers better safety, productivity, and long-term cost savings.

Absolutely. Our equipment is designed for seamless integration with:

• Conveyor systems and automated material handling
• Automated assembly stations
• PLC control systems and factory automation
• Existing workstations and manufacturing cells

We work with your engineering team to ensure proper integration, control interfacing, and workflow optimization.

Regular maintenance ensures long service life and reliable operation:

• Daily: Visual inspection for damage or wear
• Weekly: Check for unusual noises, verify smooth operation
• Monthly: Lubricate moving components per specifications
• Quarterly: Inspect safety systems, cables, and electrical connections
• Annually: Comprehensive inspection, load testing, component replacement as needed

We provide detailed maintenance schedules with each unit and can offer preventive maintenance service agreements for hands-off operation.

Yes — our equipment is designed to help customers meet OSHA requirements for workplace ergonomics and material handling safety. Specific relevant standards include:

• OSHA 1910.176 (Material Handling and Storage)
• OSHA ergonomics guidelines for manufacturing
• ANSI safety standards for industrial machinery

We can provide documentation supporting your compliance efforts. However, overall OSHA compliance also depends on proper installation, training, and workplace policies at your facility.

Yes — our team can conduct ergonomic assessments to identify opportunities for improvement in your facility. We evaluate:

• Current manual material handling tasks
• Injury history and risk areas
• Workstation layout and workflow
• Load weights, frequencies, and distances
• Operator feedback and concerns

Based on this assessment, we recommend specific solutions with estimated ROI. Contact us to schedule a facility evaluation.